Superseded 5.250TDI
Ph: 02 9319 5222
Part Numbers
|
Part Description |
Part Numbers |
|
Oil Filter |
603003 |
|
Fuel Filter |
310302 |
|
Impeller |
544310 |
|
Gasket, Impeller |
614616 |
|
Seal, W/Pump |
614516 |
|
V Belt |
310301 |
|
O-Ring, Heat Exchanger |
KSAV02 |
|
Anode, Engine |
494635 |
|
Anode, Selva Sail Drive (<2003) |
N/A |
Periodic Maintenance
| CHECK |
EVERY DAY |
AT 20 HRS |
100 HRS |
200 HRS OR EVERY YEAR |
400 HRS OR EVERY 2 YRS |
|
Oil Levels (Engine & Gearbox) |
x |
||||
|
Battery Charge (indicator) |
x |
||||
|
Water Temperature & Operation |
x |
||||
|
General Sealing |
x |
||||
|
Battery Electrolyte level |
x |
||||
|
Operation of the Controls |
x |
||||
|
Belt Tension |
x |
x |
|||
|
Valve Adjustment |
x |
x |
|||
|
Starter & Alternator Mountings |
x |
||||
|
Tightness of Screws and Assemblies |
x |
x |
|||
|
Sea Water Pump |
x |
||||
|
Engine Mounts and Alignment |
x |
||||
|
Injector Calibration |
x |
||||
|
Sea Water Strainer |
x |
||||
|
Thermostat (to be cleaned) |
x |
||||
|
Coolant level in Heat Exchanger |
x |
||||
|
Zinc Anode |
x |
||||
|
Air Filter |
x |
||||
|
CLEAN |
|||||
|
Heat Exchanger Tube Stack |
x |
||||
|
REPLACE |
|||||
|
Oil Filter |
x |
x |
|||
|
Fuel Filter |
x |
||||
|
Oil (Engine & Gearbox) |
x |
x |
|||
|
Coolant |
x |
x |
|||
|
Primary Fuel Filter |
x |
||||
|
O-Rings, Heat Exchanger |
x |
x |
|||
|
Impeller |
x |
||||
|
V Belt |
x |
Technical Data
ENGINE SPECIFICATION
Number of cylinders : 5
Displacement : 2499 cc
Bore - Stroke : 83 X 92.4 mm
Compression ratio : 22/1
Max. pressure difference between cyl. : 10%
Compression pressure : 26 kgF/sq.cm.
Maximum speed without load : 3050
Maximum RPM in load : 2800
Idle RPM in forward gear : 800
Max. torque :
Firing order : 1 - 3 - 5 - 4 - 2
Rotation : Anti clockwise
INJECTION
Type of injector : BOSCH
Fuel injection pressure : BOSCH PFR5M
Injection pump manufacturer : 140 kgF/sq.cm.
Injection timing : 19°
TURBOCHARGER
Boost pressure at 2800 rpm : 0.54b to 0.56 b
Exhaust gas temperature:450°C<T<460°C
Axial shaft clearance : 0.12 mm maxi
TIGHTENING TORQUE
Arm head cover cap nuts : 0.7 to 0.9 kgF/m.
Cylinder head bolts : 9.5 to 10.0
Flywheel bolts : 10.0 to 11.0
Connecting rod bolts : 4.5 to 5.0
Rocker arm bracket nuts : 2.4 to 2.8
Main bearing caps bolts : M8: 4.7
Main bearing caps bolts : M10: 7.0 to 7.5
Nozzle holder assembly : 5.0 to 7.0
Glow plugs : 2.0 to 2.5
LUBRIFICATION
Oil pressure at idle RPM : 1 bar
Oil pressure at maximum load : 3 to 4.5 b
Recommended oil : API CE SF/CD
Oil pan capacity : 9l <angle> 10 l
- mini :
- maxi :
Gearbox model : TMC 345 / HBW 150
Oil capacity : 1.6 l / 0.60 l
Recommended oil : SAE 30/ ATF
COOLING SYSTEM
Capacity : 11 liters
DIAGRAMS
Valve clearance (cold) :
Inlet : 0.20
Exhaust :0.20
Valve recessing : 0.40
PISTON RINGS
Piston ring gap :
Piston top compression : 0.30 to 0.45
Intermediate :
Oil control : 0.25 to 0.45
CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm
SEA WATER PUMP
Water flow : 90 to 100 Litres per hour.
GLOW PLUGS
Resistance : = 1.0 ohm
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