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Superseded 5.250TDI

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

603003

Fuel Filter

310302

Impeller

544310

Gasket, Impeller

614616

Seal, W/Pump

614516

V Belt

310301

O-Ring, Heat Exchanger

KSAV02

Anode, Engine

494635

Anode, Selva Sail Drive (<2003)

N/A

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATION
Number of cylinders : 5
Displacement : 2499 cc
Bore - Stroke : 83 X 92.4 mm
Compression ratio : 22/1
Max. pressure difference between cyl. : 10%
Compression pressure : 26 kgF/sq.cm.
Maximum speed without load : 3050
Maximum RPM in load : 2800
Idle RPM in forward gear : 800
Max. torque :
Firing order : 1 - 3 - 5 - 4 - 2
Rotation : Anti clockwise

INJECTION
Type of injector : BOSCH
Fuel injection pressure : BOSCH PFR5M
Injection pump manufacturer : 140 kgF/sq.cm.
Injection timing : 19°

TURBOCHARGER
Boost pressure at 2800 rpm : 0.54b to 0.56 b
Exhaust gas temperature:450°C<T<460°C
Axial shaft clearance : 0.12 mm maxi

TIGHTENING TORQUE
Arm head cover cap nuts : 0.7 to 0.9 kgF/m.
Cylinder head bolts : 9.5 to 10.0
Flywheel bolts : 10.0 to 11.0
Connecting rod bolts : 4.5 to 5.0
Rocker arm bracket nuts : 2.4 to 2.8
Main bearing caps bolts : M8: 4.7
Main bearing caps bolts : M10: 7.0 to 7.5
Nozzle holder assembly : 5.0 to 7.0
Glow plugs : 2.0 to 2.5

LUBRIFICATION
Oil pressure at idle RPM : 1 bar
Oil pressure at maximum load : 3 to 4.5 b
Recommended oil : API CE SF/CD
Oil pan capacity : 9l <angle> 10 l
- mini :
- maxi :
Gearbox model : TMC 345 / HBW 150
Oil capacity : 1.6 l / 0.60 l
Recommended oil : SAE 30/ ATF

COOLING SYSTEM
Capacity : 11 liters

DIAGRAMS
Valve clearance (cold) :
Inlet : 0.20
Exhaust :0.20
Valve recessing : 0.40

PISTON RINGS
Piston ring gap :
Piston top compression : 0.30 to 0.45
Intermediate :
Oil control : 0.25 to 0.45

CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm

SEA WATER PUMP
Water flow : 90 to 100 Litres per hour.

GLOW PLUGS
Resistance : = 1.0 ohm
 


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