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Superseded 4.220HE

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

603003

Fuel Filter

622350

Impeller

544310

Gasket, Impeller

614616

Seal, W/Pump

614516

V Belt

301448

O-Ring, Heat Exchanger

KSAV02

Anode, Engine

494635

Anode, Selva Sail Drive (<2003)

310045

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATION
Number of cylinders : 4
Displacement : 2197 cc
Bore - Stroke : 87 X 92.4 mm
Compression ratio : 23/1
Max. pressure difference between cyl. : 10%
Compression pressure : 29 to 33 b
Maximum speed without load : 3000
Maximum RPM in load : 2800
Idle RPM in forward gear : 850
Max. torque :
Firing order : 1 - 3 - 4 - 2
Rotation : Anti clockwise

INJECTION
Type of injector : BOSCH
Fuel injection pressure : BOSCH NIPPO PFR4M
Injection pump manufacturer : 140b
Injection timing : 18° before top dead center

TIGHTENING TORQUE
Arm head cover cap nuts : 0.7 to 0.9 kgF/sq.cm
Cylinder head bolts : 9.5 to 10.0
Flywheel bolts : 10.0 to 11
Connecting rod bolts : with coll.: 3.7 to 4.2
without coll.:4.5 to 5
Rocker arm bracket nuts : 2.4 to 2.8
Main bearing caps bolts : 4.7 to 5.2
Main bearing caps bolts : 7.0 to 7.5
Nozzle holder assembly : 5.0 to 7.0
Glow plugs : 2.0 to 2.5

LUBRIFICATION
Oil pressure at idle RPM : 0.5 bar
Oil pressure at maximum load : 3 to 4.5 bar
Recommended oil : API CD 15W40
Oil pan capacity : 6l <angle> 7.5l
- mini :
- maxi :
Gearbox model : HBW
Oil capacity : depending on type
Recommended oil : ATF

COOLING SYSTEM
Capacity : 9 liters

DIAGRAMS
Valve clearance (cold) :
Inlet : 0.18 to 0.22
Exhaust : 0.18 to 0.22
Valve recessing : + 0.05 to - 0.15 mm

PISTON RINGS
Piston ring gap :
Piston top compression : 0.30 to 0.45 mm
Intermediate :
Oil control : 0.25 to 0.45 mm

CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm

SEA WATER PUMP
Water flow :65 to 70 liters/min

GLOW PLUGS
Resistance : 0.80 ohm
 


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