Superseded 4.200HE
Ph: 02 9319 5222
Part Numbers
|
Part Description |
Part Numbers |
|
Oil Filter |
603003 |
|
Fuel Filter |
622350 |
|
Impeller |
544310 |
|
Gasket, Impeller |
614616 |
|
Seal, W/Pump |
614516 |
|
V Belt |
301448 |
|
O-Ring, Heat Exchanger |
KSAV02 |
|
Anode, Engine |
494635 |
|
Anode, Selva Sail Drive (<2003) |
310045 |
Periodic Maintenance
| CHECK |
EVERY DAY |
AT 20 HRS |
100 HRS |
200 HRS OR EVERY YEAR |
400 HRS OR EVERY 2 YRS |
|
Oil Levels (Engine & Gearbox) |
x |
||||
|
Battery Charge (indicator) |
x |
||||
|
Water Temperature & Operation |
x |
||||
|
General Sealing |
x |
||||
|
Battery Electrolyte level |
x |
||||
|
Operation of the Controls |
x |
||||
|
Belt Tension |
x |
x |
|||
|
Valve Adjustment |
x |
x |
|||
|
Starter & Alternator Mountings |
x |
||||
|
Tightness of Screws and Assemblies |
x |
x |
|||
|
Sea Water Pump |
x |
||||
|
Engine Mounts and Alignment |
x |
||||
|
Injector Calibration |
x |
||||
|
Sea Water Strainer |
x |
||||
|
Thermostat (to be cleaned) |
x |
||||
|
Coolant level in Heat Exchanger |
x |
||||
|
Zinc Anode |
x |
||||
|
Air Filter |
x |
||||
|
CLEAN |
|||||
|
Heat Exchanger Tube Stack |
x |
||||
|
REPLACE |
|||||
|
Oil Filter |
x |
x |
|||
|
Fuel Filter |
x |
||||
|
Oil (Engine & Gearbox) |
x |
x |
|||
|
Coolant |
x |
x |
|||
|
Primary Fuel Filter |
x |
||||
|
O-Rings, Heat Exchanger |
x |
x |
|||
|
Impeller |
x |
||||
|
V Belt |
x |
Technical Data
ENGINE SPECIFICATION
Number of cylinders: 2
Displacement: 479 cc
Bore - Stroke: 67 X 68 mm
Compression ratio : 23/1
Max. pressure difference between cyl. :
Mini 23b
Compression pressure: 29 to 33 b
Maximum speed without load: 3800
Maximum RPM in load: 3600
Idle RPM in forward gear: 1050
Max. torque:
Firing order: 1 - 2
Rotation: Anti clockwise
INJECTION
Type of injector: BOSCH JET
Fuel injection pressure: BOSCH MD MINI
Injection pump manufacturer: 140 b
Injection timing: 20 to 22° before top dead center
TIGHTENING TORQUE
Arm head cover cap nuts: 0.4 to 0.6 kg
Cylinder head bolts: 4 to 4.5 MK
Flywheel bolts: 5.5 to 6 kg
Connecting rod bolts: 2.7 to 3.1 kg
Rocker arm bracket nuts: 1 to 1.15
Main bearing caps bolts M6: 1.3 to 1.6
Main bearing caps bolts M7: 2.7 to 3.1
Nozzle holder assembly: 5 to 7
Glow plugs: 0.8 to 1.5
LUBRIFICATION
Oil pressure at idle RPM: 1 bar
Oil pressure at maximum load: 2b to 4.5b
Recommended oil: API CD 15W40
Oil pan capacity:
- min:
- max: 2.1 l
Gearbox model: HBW
Oil capacity: 0.3l
Recommended oil: ATF
COOLING SYSTEM
Capacity: 2.7 liters
DIAGRAMS
Valve clearance (cold) :
Inlet: 0.15
Exhaust: 0.15
Valve recessing: 0.30
PISTON RINGS
Piston ring gap:
Piston top compression: 0.15 to 0.30
Intermediate: 0.30 to 0.45
Oil control: 0.30 to 0.45
CYLINDER HEAD
Cylinder head surface flatness: < 0.05mm
SEA WATER PUMP
Water flow:
GLOW PLUGS
Resistance:≅ 0.90 ohm
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