Print this page

Superseded 4.200HE

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

603003

Fuel Filter

622350

Impeller

544310

Gasket, Impeller

614616

Seal, W/Pump

614516

V Belt

301448

O-Ring, Heat Exchanger

KSAV02

Anode, Engine

494635

Anode, Selva Sail Drive (<2003)

310045

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATION
Number of cylinders: 2
Displacement: 479 cc
Bore - Stroke: 67 X 68 mm
Compression ratio : 23/1
Max. pressure difference between cyl. :
Mini 23b
Compression pressure: 29 to 33 b
Maximum speed without load: 3800
Maximum RPM in load: 3600
Idle RPM in forward gear: 1050
Max. torque:
Firing order: 1 - 2
Rotation: Anti clockwise

INJECTION
Type of injector: BOSCH JET
Fuel injection pressure: BOSCH MD MINI
Injection pump manufacturer: 140 b
Injection timing: 20 to 22° before top dead center

TIGHTENING TORQUE
Arm head cover cap nuts: 0.4 to 0.6 kg
Cylinder head bolts: 4 to 4.5 MK
Flywheel bolts: 5.5 to 6 kg
Connecting rod bolts: 2.7 to 3.1 kg
Rocker arm bracket nuts: 1 to 1.15
Main bearing caps bolts M6: 1.3 to 1.6
Main bearing caps bolts M7: 2.7 to 3.1
Nozzle holder assembly: 5 to 7
Glow plugs: 0.8 to 1.5

LUBRIFICATION
Oil pressure at idle RPM: 1 bar
Oil pressure at maximum load: 2b to 4.5b
Recommended oil: API CD 15W40
Oil pan capacity:
- min:
- max: 2.1 l
Gearbox model: HBW
Oil capacity: 0.3l
Recommended oil: ATF

COOLING SYSTEM
Capacity: 2.7 liters

DIAGRAMS
Valve clearance (cold) :
Inlet: 0.15
Exhaust: 0.15
Valve recessing: 0.30

PISTON RINGS
Piston ring gap:
Piston top compression: 0.15 to 0.30
Intermediate: 0.30 to 0.45
Oil control: 0.30 to 0.45

CYLINDER HEAD
Cylinder head surface flatness: < 0.05mm

SEA WATER PUMP
Water flow:

GLOW PLUGS
Resistance:≅ 0.90 ohm
 


Previous page: Superseded 4.195HE
Next page: Superseded 4.220HE