Superseded 3.100HE
Ph: 02 9319 5222
Part Numbers
|
Part Description |
Part Numbers |
|
Oil Filter |
302742 |
|
Fuel Filter |
310302 |
|
Impeller |
604530 |
|
Gasket, Impeller |
604529 |
|
Seal, W/Pump |
434031 |
|
V Belt, 60amp |
639399 |
|
O-Ring, Heat Exchanger |
KSAV02 |
|
Anode, Engine |
494635 |
|
Anode, Selva Sail Drive (<2003) |
310045 |
Periodic Maintenance
| CHECK |
EVERY DAY |
AT 20 HRS |
100 HRS |
200 HRS OR EVERY YEAR |
400 HRS OR EVERY 2 YRS |
|
Oil Levels (Engine & Gearbox) |
x |
||||
|
Battery Charge (indicator) |
x |
||||
|
Water Temperature & Operation |
x |
||||
|
General Sealing |
x |
||||
|
Battery Electrolyte level |
x |
||||
|
Operation of the Controls |
x |
||||
|
Belt Tension |
x |
x |
|||
|
Valve Adjustment |
x |
x |
|||
|
Starter & Alternator Mountings |
x |
||||
|
Tightness of Screws and Assemblies |
x |
x |
|||
|
Sea Water Pump |
x |
||||
|
Engine Mounts and Alignment |
x |
||||
|
Injector Calibration |
x |
||||
|
Sea Water Strainer |
x |
||||
|
Thermostat (to be cleaned) |
x |
||||
|
Coolant level in Heat Exchanger |
x |
||||
|
Zinc Anode |
x |
||||
|
Air Filter |
x |
||||
|
CLEAN |
|||||
|
Heat Exchanger Tube Stack |
x |
||||
|
REPLACE |
|||||
|
Oil Filter |
x |
x |
|||
|
Fuel Filter |
x |
||||
|
Oil (Engine & Gearbox) |
x |
x |
|||
|
Coolant |
x |
x |
|||
|
Primary Fuel Filter |
x |
||||
|
O-Rings, Heat Exchanger |
x |
x |
|||
|
Impeller |
x |
||||
|
V Belt |
x |
Technical Data
ENGINE SPECIFICATION
Number of cylinders : 3
Displacement : 1001
Bore - Stroke : 76 X 73.6
Compression ratio : 22/1
Max. pressure difference between cyl. : 10%
Compression pressure : 29 to 33 b
Maximum speed without load : 3600
Maximum RPM in load :
Idle RPM in forward gear : 950
Max. torque : 58.4Nm
Firing order : 1 - 2 - 3 -
Rotation : Anti clockwise
INJECTION
Type of injector : MINI (DNOP)
Fuel injection pressure : BOSCH MD
Injection pump manufacturer : 140 kgF to 150 kgF
Injection timing : 21 to 23°
TIGHTENING TORQUE
Arm head cover cap nuts : 0.7 to 0.9 kgF.m
Cylinder head bolts : 6.5 to 7.0
Flywheel bolts : M10 5.5 to 6.0
Connecting rod bolts : 4.2 to 4.7
Rocker arm bracket nuts : 2.2 to 2.7
Main bearing caps bolts M8 : 3.0 to 3.5
M9 : 5.0 to 5.5
Nozzle holder assembly : 0.5 to 7.0
Glow plugs M8 : 2.0 to 2.5
M9 : 0.8 to 1.5
LUBRIFICATION
Oil pressure at idle RPM : 0.5 b
Oil pressure at maximum load : 2 to 4.5 b
Recommended oil : 15W40 API CD
Oil pan capacity : 4 l <angle> 5 l
- mini :
- maxi :
Gearbox model : HBW
Oil capacity : depending on type
Recommended oil : ATF
DIAGRAMS
Valve clearance (cold)
Inlet : 0.15 to 0.18
Exhaust : 0.15 to 0.18
Valve recessing : - 0.05 to + 0.15 mm
PISTON RINGS
Piston ring gap :
Piston top compression : 0.30 to 0.45 mm
Intermediate : 0.30 to 0.45 mm
Oil control : 0.25 to 0.40 mm
CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm
SEA WATER PUMP
Water flow : 21 l
GLOW PLUGS
Resistance : 0.90 to 1.1 ohm
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