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Superseded 3.100HE

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

302742

Fuel Filter

310302

Impeller

604530

Gasket, Impeller

604529

Seal, W/Pump

434031

V Belt, 60amp

639399

O-Ring, Heat Exchanger

KSAV02

Anode, Engine

494635

Anode, Selva Sail Drive (<2003)

310045

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATION
Number of cylinders : 3
Displacement : 1001
Bore - Stroke : 76 X 73.6
Compression ratio : 22/1
Max. pressure difference between cyl. : 10%
Compression pressure : 29 to 33 b
Maximum speed without load : 3600
Maximum RPM in load :
Idle RPM in forward gear : 950
Max. torque : 58.4Nm
Firing order : 1 - 2 - 3 -
Rotation : Anti clockwise

INJECTION
Type of injector : MINI (DNOP)
Fuel injection pressure : BOSCH MD
Injection pump manufacturer : 140 kgF to 150 kgF
Injection timing : 21 to 23°

TIGHTENING TORQUE
Arm head cover cap nuts : 0.7 to 0.9 kgF.m
Cylinder head bolts : 6.5 to 7.0
Flywheel bolts : M10 5.5 to 6.0
Connecting rod bolts : 4.2 to 4.7
Rocker arm bracket nuts : 2.2 to 2.7
Main bearing caps bolts M8 : 3.0 to 3.5
M9 : 5.0 to 5.5
Nozzle holder assembly : 0.5 to 7.0
Glow plugs M8 : 2.0 to 2.5
M9 : 0.8 to 1.5

LUBRIFICATION
Oil pressure at idle RPM : 0.5 b
Oil pressure at maximum load : 2 to 4.5 b
Recommended oil : 15W40 API CD
Oil pan capacity : 4 l <angle> 5 l
- mini :
- maxi :
Gearbox model : HBW
Oil capacity : depending on type
Recommended oil : ATF

DIAGRAMS
Valve clearance (cold)
Inlet : 0.15 to 0.18
Exhaust : 0.15 to 0.18
Valve recessing : - 0.05 to + 0.15 mm

PISTON RINGS
Piston ring gap :
Piston top compression : 0.30 to 0.45 mm
Intermediate : 0.30 to 0.45 mm
Oil control : 0.25 to 0.40 mm

CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm

SEA WATER PUMP
Water flow : 21 l

GLOW PLUGS
Resistance : 0.90 to 1.1 ohm 


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