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Current N4.60

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

603003

Fuel Filter

310302

Impeller

544310

Gasket, Impeller

614616

Seal, W/Pump

614516

V Belt

48108134

O-Ring, Heat Exchanger

 

Anode, Exhaust Elbow

494635

Anode, Selva Sail Drive

312810

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATION
Number of cylinders: 4
Displacement: 1999 cc
Bore - Stroke: 83 X 92.4 mm
Compression ratio: 22/1
Max. Pressure difference between cyl. :
10%
Compression pressure: 25.5 bars
Maximum speed without load: 3050 rpm
Maximum RPM in load: 2800 rpm
Idle RPM in forward gear: 800 rpm
Max. Torque: 168 Nm at 1800 rpm
Firing order: 1 - 3 - 4 - 2
Rotation: Anti clockwise (Flywheel)

INJECTION
Type of injector: BOSCH
Fuel injection pressure: BOSCH PFR5M
Injection pump manufacturer: 140 bars
Injection timing: 19°

TURBOCHARGER
Boost pressure: 0,55 to 0,60 bar
Exhaust gas temperature: 450° to 500°
Axial shaft clearance: 0.12 mm maxi

TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 Nm
Cylinder head bolts: 9.5 to 10.0 Nm
Flywheel bolts: 10.0 to 11.0 Nm
Connecting rod bolts: 4.5 to 5.0 Nm
Rocker arm bracket nuts: 2.4 to 2.8 Nm
Main bearing caps bolts:
M8: 4.7 Nm
M10: 7.0 to 7.5 Nm
Nozzle holder assembly: 5.0 to7.0 Nm
Glow plugs: 2.0 to 2.5 Nm

LUBRIFICATION
Oil pressure at idle RPM: 1 bar
Oil pressure at maximum load:
3 to 4.5 bars
Recommended oil: API CE SF/CD
Oil pan capacity: 9 litres <angle> 10 litres
Gear box:
Capacity: depending the type
Oil recommended:

COOLING SYSTEM
Capacity: 9 liters
Liquid 50% antifreeze + 50% water

DIAGRAMS
Valve clearance (cold):
Inlet: 0.20 mm
Exhaust: 0.20 mm
Valve recessing: 0.40 mm
PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.45 mm

CYLINDER HEAD
Cylinder head surface flatness:
<0.05 mm / 500 mm

SEA WATER PUMP
Water flow: 90 to 100 Liters per hour.

GLOW PLUGS
Resistance: = 1.0 ohm


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