Current N4.50
Ph: 02 9319 5222
Part Numbers
|
Part Description |
Part Numbers |
|
Oil Filter |
603003 |
|
Fuel Filter |
622350 |
|
Impeller |
544310 |
|
Gasket, Impeller |
614616 |
|
Seal, W/Pump |
614516 |
|
V Belt |
48201171 |
|
O-Ring, Heat Exchanger |
48418183 |
|
Anode, Exhaust Elbow |
494635 |
|
Anode, Selva Sail Drive |
312810 |
Periodic Maintenance
| CHECK |
EVERY DAY |
AT 20 HRS |
100 HRS |
200 HRS OR EVERY YEAR |
400 HRS OR EVERY 2 YRS |
|
Oil Levels (Engine & Gearbox) |
x |
||||
|
Battery Charge (indicator) |
x |
||||
|
Water Temperature & Operation |
x |
||||
|
General Sealing |
x |
||||
|
Battery Electrolyte level |
x |
||||
|
Operation of the Controls |
x |
||||
|
Belt Tension |
x |
x |
|||
|
Valve Adjustment |
x |
x |
|||
|
Starter & Alternator Mountings |
x |
||||
|
Tightness of Screws and Assemblies |
x |
x |
|||
|
Sea Water Pump |
x |
||||
|
Engine Mounts and Alignment |
x |
||||
|
Injector Calibration |
x |
||||
|
Sea Water Strainer |
x |
||||
|
Thermostat (to be cleaned) |
x |
||||
|
Coolant level in Heat Exchanger |
x |
||||
|
Zinc Anode |
x |
||||
|
Air Filter |
x |
||||
|
CLEAN |
|||||
|
Heat Exchanger Tube Stack |
x |
||||
|
REPLACE |
|||||
|
Oil Filter |
x |
x |
|||
|
Fuel Filter |
x |
||||
|
Oil (Engine & Gearbox) |
x |
x |
|||
|
Coolant |
x |
x |
|||
|
Primary Fuel Filter |
x |
||||
|
O-Rings, Heat Exchanger |
x |
x |
|||
|
Impeller |
x |
||||
|
V Belt |
x |
Technical Data
ENGINE SPECIFICATION
Number of cylinders: 4
Displacement: 2197 cc
Bore - Stroke: 87 X 92.4 mm
Compression ratio: 23/1
Max. Pressure difference between cyl. :
10%
Compression pressure: 29 to 33 bars
Maximum speed without load: 3000 rpm
Maximum RPM in load: 2800 rpm
Idle RPM in forward gear: 850 rpm
Firing order: 1 - 3 - 4 - 2
Rotation: Anti clockwise (Flywheel)
INJECTION
Type of injector: BOSCH
Fuel injection pressure : 140 bars
Injection pump manufacturer:
BOSCH NIPPO PFR4M
Injection timing: 18° before TDC
TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 kgF
Cylinder head bolts: 9.5 to 10.0 kgF
Flywheel bolts: 10.0 to 11 kgF
Connecting rod bolts:
With coll.: 3.7 to 4.2 kgF
Without coll.:4.5 to 5 kgF
Rocker arm bracket nuts: 2.4 to 2.8 kgF
Main bearing caps bolts: 4.7 to 5.2 kgF
Main bearing caps bolts: 7.0 to 7.5 kgF
Nozzle holder assembly: 5.0 to 7.0 kgF
Glow plugs: 2.0 to 2.5 kgF
LUBRIFICATION
Oil pressure at idle RPM: 0.5 bar
Oil pressure at maximum load: 3 to 4.5
bars
Recommended oil: API CD 15W40
Oil pan capacity: 6 litres <angle> 7.5litres
Gearbox model:
Oil capacity: depending on type
Recommended oil:
COOLING SYSTEM
Capacity: 9 liters
Liquid: 50% antifreeze + 50% water
DIAGRAMS
Valve clearance (cold):
Inlet: 0.18 to 0.22 mm
Exhaust: 0.18 to 0.22 mm
Valve recessing: + 0.05 to - 0.15 mm
PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.45 mm
CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm
SEA WATER PUMP
Water flow: 65 to 70 liters/min
GLOW PLUGS
Resistance: 0.80 ohm
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