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Current N4.50

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

603003

Fuel Filter

622350

Impeller

544310

Gasket, Impeller

614616

Seal, W/Pump

614516

V Belt

48201171

O-Ring, Heat Exchanger

48418183

Anode, Exhaust Elbow

494635

Anode, Selva Sail Drive

312810

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATION
Number of cylinders: 4
Displacement: 2197 cc
Bore - Stroke: 87 X 92.4 mm
Compression ratio: 23/1
Max. Pressure difference between cyl. :
10%
Compression pressure: 29 to 33 bars
Maximum speed without load: 3000 rpm
Maximum RPM in load: 2800 rpm
Idle RPM in forward gear: 850 rpm
Firing order: 1 - 3 - 4 - 2
Rotation: Anti clockwise (Flywheel)

INJECTION
Type of injector: BOSCH
Fuel injection pressure : 140 bars
Injection pump manufacturer:
BOSCH NIPPO PFR4M
Injection timing: 18° before TDC

TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 kgF
Cylinder head bolts: 9.5 to 10.0 kgF
Flywheel bolts: 10.0 to 11 kgF
Connecting rod bolts:
With coll.: 3.7 to 4.2 kgF
Without coll.:4.5 to 5 kgF
Rocker arm bracket nuts: 2.4 to 2.8 kgF
Main bearing caps bolts: 4.7 to 5.2 kgF
Main bearing caps bolts: 7.0 to 7.5 kgF
Nozzle holder assembly: 5.0 to 7.0 kgF
Glow plugs: 2.0 to 2.5 kgF

LUBRIFICATION
Oil pressure at idle RPM: 0.5 bar
Oil pressure at maximum load: 3 to 4.5
bars
Recommended oil: API CD 15W40
Oil pan capacity: 6 litres <angle> 7.5litres
Gearbox model:
Oil capacity: depending on type
Recommended oil:

COOLING SYSTEM
Capacity: 9 liters
Liquid: 50% antifreeze + 50% water

DIAGRAMS
Valve clearance (cold):
Inlet: 0.18 to 0.22 mm
Exhaust: 0.18 to 0.22 mm
Valve recessing: + 0.05 to - 0.15 mm

PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.45 mm

CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm

SEA WATER PUMP
Water flow: 65 to 70 liters/min

GLOW PLUGS
Resistance: 0.80 ohm 


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