Current N4.38
Ph: 02 9319 5222
Part Numbers
|
Part Description |
Part Numbers |
|
Oil Filter |
302742 |
|
Fuel Filter |
622350 |
|
Impeller |
604530 |
|
Gasket, Impeller |
604529 |
|
Seal, W/Pump |
614516 |
|
V Belt - 100amp |
48108117 |
|
O-Ring, Heat Exchanger |
48418183 |
|
Anode, Exhaust Elbow |
494635 |
|
Anode, Selva Sail Drive |
312810 |
Periodic Maintenance
| CHECK |
EVERY DAY |
AT 20 HRS |
100 HRS |
200 HRS OR EVERY YEAR |
400 HRS OR EVERY 2 YRS |
|
Oil Levels (Engine & Gearbox) |
x |
||||
|
Battery Charge (indicator) |
x |
||||
|
Water Temperature & Operation |
x |
||||
|
General Sealing |
x |
||||
|
Battery Electrolyte level |
x |
||||
|
Operation of the Controls |
x |
||||
|
Belt Tension |
x |
x |
|||
|
Valve Adjustment |
x |
x |
|||
|
Starter & Alternator Mountings |
x |
||||
|
Tightness of Screws and Assemblies |
x |
x |
|||
|
Sea Water Pump |
x |
||||
|
Engine Mounts and Alignment |
x |
||||
|
Injector Calibration |
x |
||||
|
Sea Water Strainer |
x |
||||
|
Thermostat (to be cleaned) |
x |
||||
|
Coolant level in Heat Exchanger |
x |
||||
|
Zinc Anode |
x |
||||
|
Air Filter |
x |
||||
|
CLEAN |
|||||
|
Heat Exchanger Tube Stack |
x |
||||
|
REPLACE |
|||||
|
Oil Filter |
x |
x |
|||
|
Fuel Filter |
x |
||||
|
Oil (Engine & Gearbox) |
x |
x |
|||
|
Coolant |
x |
x |
|||
|
Primary Fuel Filter |
x |
||||
|
O-Rings, Heat Exchanger |
x |
x |
|||
|
Impeller |
x |
||||
|
V Belt |
x |
Technical Data
ENGINE SPECIFICATIONS
Number of cylinders: 4
Displacement: 1498 cc
Bore - Stroke: 78 X 78.4 mm
Compression ratio: 22/1
Minimum compression pressure: 24 bars
Compression pressure: 29 to 33 bars
Maximum speed without load: 3200 rpm
Maximum RPM in load: 3000 rpm
Idle RPM in forward gear: 800 rpm
Max. Torque:
Firing order: 1 - 3 - 4 - 2
Rotation: Anti clockwise (Flywheel)
INJECTION
Type of injector: MINI (DNOPD)
Fuel injection pressure: NIPPI DENSO
Injectors’ pressure: 140 bars
Injection timing: 8 to 10° before TDC
TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 kgFm
Cylinder head bolts: 6.5 to 7 kgFm
Flywheel bolts: 5.5 to 6 kgFm
Connecting rod bolts: 4.2 to 4.7 kgFm
Rocker arm bracket nuts: 2 to 2.7 kgFm
Main bearing caps bolts: 3.0 to 3.5 kgFm
Main bearing caps bolts: 5.0 to 5.5 kgFm
Nozzle holder assembly: 5.0 to 7.0 kgFm
Glow plugs: M8: 0.8 to 1.5 kgFm
LUBRIFICATION
Oil pressure at idle RPM: 0.5 bar
Oil pressure at maximum load: 2 to 4 bars
Recommended oil: API CD 15W40
Oil pan capacity: 4 liters <angle> 5 liters
Gearbox model:
Oil capacity: depending on type
Recommended oil:
DIAGRAMS
Valve clearance (cold):
Inlet: 0.15 mm
Exhaust: 0.15 mm
Valve recessing: - 0.05 to + 0.15 mm
PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.40 mm
CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm
SEA WATER PUMP
Water flow: 22 litres per minutes
GLOW PLUGS
Resistance: 0.90 to 1.2 ohms
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