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Current N4.38

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

302742

Fuel Filter

622350

Impeller

604530

Gasket, Impeller

604529

Seal, W/Pump

614516

V Belt - 100amp

48108117

O-Ring, Heat Exchanger

48418183

Anode, Exhaust Elbow

494635

Anode, Selva Sail Drive

312810

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATIONS
Number of cylinders: 4
Displacement: 1498 cc
Bore - Stroke: 78 X 78.4 mm
Compression ratio: 22/1
Minimum compression pressure: 24 bars
Compression pressure: 29 to 33 bars
Maximum speed without load: 3200 rpm
Maximum RPM in load: 3000 rpm
Idle RPM in forward gear: 800 rpm
Max. Torque:
Firing order: 1 - 3 - 4 - 2
Rotation: Anti clockwise (Flywheel)

INJECTION
Type of injector: MINI (DNOPD)
Fuel injection pressure: NIPPI DENSO
Injectors’ pressure: 140 bars
Injection timing: 8 to 10° before TDC
TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 kgFm
Cylinder head bolts: 6.5 to 7 kgFm
Flywheel bolts: 5.5 to 6 kgFm
Connecting rod bolts: 4.2 to 4.7 kgFm
Rocker arm bracket nuts: 2 to 2.7 kgFm
Main bearing caps bolts: 3.0 to 3.5 kgFm
Main bearing caps bolts: 5.0 to 5.5 kgFm
Nozzle holder assembly: 5.0 to 7.0 kgFm
Glow plugs: M8: 0.8 to 1.5 kgFm

LUBRIFICATION
Oil pressure at idle RPM: 0.5 bar
Oil pressure at maximum load: 2 to 4 bars
Recommended oil: API CD 15W40
Oil pan capacity: 4 liters <angle> 5 liters
Gearbox model:
Oil capacity: depending on type
Recommended oil:

DIAGRAMS
Valve clearance (cold):
Inlet: 0.15 mm
Exhaust: 0.15 mm
Valve recessing: - 0.05 to + 0.15 mm
PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.40 mm

CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm

SEA WATER PUMP
Water flow: 22 litres per minutes

GLOW PLUGS
Resistance: 0.90 to 1.2 ohms 


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