Current N3.30
Ph: 02 9319 5222
Part Numbers
|
Part Description |
Part Numbers |
|
Oil Filter |
302742 |
|
Fuel Filter |
622350 |
|
Impeller |
604530 |
|
Gasket, Impeller |
604529 |
|
Seal, W/Pump |
614516 |
|
V Belt - 100amp |
48108117 |
|
O-Ring, Heat Exchanger |
48418183 |
|
Anode, Exhaust Elbow |
494635 |
|
Anode, Selva Sail Drive |
312810 |
Periodic Maintenance
| CHECK |
EVERY DAY |
AT 20 HRS |
100 HRS |
200 HRS OR EVERY YEAR |
400 HRS OR EVERY 2 YRS |
|
Oil Levels (Engine & Gearbox) |
x |
||||
|
Battery Charge (indicator) |
x |
||||
|
Water Temperature & Operation |
x |
||||
|
General Sealing |
x |
||||
|
Battery Electrolyte level |
x |
||||
|
Operation of the Controls |
x |
||||
|
Belt Tension |
x |
x |
|||
|
Valve Adjustment |
x |
x |
|||
|
Starter & Alternator Mountings |
x |
||||
|
Tightness of Screws and Assemblies |
x |
x |
|||
|
Sea Water Pump |
x |
||||
|
Engine Mounts and Alignment |
x |
||||
|
Injector Calibration |
x |
||||
|
Sea Water Strainer |
x |
||||
|
Thermostat (to be cleaned) |
x |
||||
|
Coolant level in Heat Exchanger |
x |
||||
|
Zinc Anode |
x |
||||
|
Air Filter |
x |
||||
|
CLEAN |
|||||
|
Heat Exchanger Tube Stack |
x |
||||
|
REPLACE |
|||||
|
Oil Filter |
x |
x |
|||
|
Fuel Filter |
x |
||||
|
Oil (Engine & Gearbox) |
x |
x |
|||
|
Coolant |
x |
x |
|||
|
Primary Fuel Filter |
x |
||||
|
O-Rings, Heat Exchanger |
x |
x |
|||
|
Impeller |
x |
||||
|
V Belt |
x |
Technical Data
ENGINE SPECIFICATION
Number of cylinders: 3
Displacement: 1001 cc
Bore - Stroke: 76 X 73.6 mm
Compression ratio: 22/1 mm
Max. Pressure difference between cyl. :
10%
Compression pressure: 29 to 33 bars
Maximum speed without load: 3900 rpm
Maximum RPM in load: 3600 rpm
Idle RPM in forward gear: 950 rpm
Max. Torque: 58.4Nm
Firing order: 1 - 2 - 3 -
Rotation: Anti clockwise (Flywheel)
INJECTION
Type of injector: MINI (DNOP)
Fuel injection pressure:
140 bars to 150 bars
Injection pump manufacturer: BOSCH MD
Injection timing: 21 to 23° before TDC
TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 kgF.m
Cylinder head bolts: 6.5 to 7.0 kgF.m
Flywheel bolts: 5.5 to 6.0 kgF.m
Connecting rod bolts: 4.2 to 4.7 kgF.m
Rocker arm bracket nuts: 2.2 to 2.7 kgF.m
Main bearing caps bolts
M8: 3.0 to 3.5 kgF.m
M9: 5.0 to 5.5 kgF.m
Nozzle holder assembly: 0.5 to 7.0
Glow plugs M8: 2.0 to 2.5 kgF.m
LUBRIFICATION
Oil pressure at idle RPM: 0.5 bar
Oil pressure at maximum load:
2 to 4.5 bars
Recommended oil: 15W40 API CD
Oil pan capacity: 4 liters <angle> 5 litres
Gearbox model:
Oil capacity: depending on type
Recommended oil:
DIAGRAMS
Valve clearance (cold)
Inlet: 0.15 to 0.18 mm
Exhaust: 0.15 to 0.18 mm
Valve recessing: - 0.05 to + 0.15 mm
PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.40 mm
CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm
SEA WATER PUMP
Water flow: 21 litres per minutes
GLOW PLUGS
Resistance: 0.90 to 1.1 ohms
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