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Current N3.30

Ph: 02 9319 5222

Part Numbers

Part Description

Part Numbers

Oil Filter

302742

Fuel Filter

622350

Impeller

604530

Gasket, Impeller

604529

Seal, W/Pump

614516

V Belt - 100amp

48108117

O-Ring, Heat Exchanger

48418183

Anode, Exhaust Elbow

494635

Anode, Selva Sail Drive

312810

Periodic Maintenance

CHECK

EVERY DAY

AT 20 HRS

100 HRS

200 HRS OR EVERY YEAR

400 HRS OR EVERY 2 YRS

Oil Levels (Engine & Gearbox)

x

       

Battery Charge (indicator)

x

       

Water Temperature & Operation

x

       

General Sealing

   

x

   

Battery Electrolyte level

   

x

   

Operation of the Controls

     

x

 

Belt Tension

 

x

 

x

 

Valve Adjustment

 

x

 

x

 

Starter & Alternator Mountings

     

x

 

Tightness of Screws and Assemblies

 

x

 

x

 

Sea Water Pump

     

x

 

Engine Mounts and Alignment

       

x

Injector Calibration

       

x

Sea Water Strainer

x

       

Thermostat (to be cleaned)

   

x

   

Coolant level in Heat Exchanger

x

       

Zinc Anode

       

x

Air Filter

 

x

     

CLEAN

         

Heat Exchanger Tube Stack

       

x

REPLACE

         

Oil Filter

 

x

 

x

 

Fuel Filter

       

x

Oil (Engine & Gearbox)

 

x

 

x

 

Coolant

 

x

 

x

 

Primary Fuel Filter

   

x

   

O-Rings, Heat Exchanger

     

x

x

Impeller

     

x

 

V Belt

     

x

 

Technical Data

ENGINE SPECIFICATION
Number of cylinders: 3
Displacement: 1001 cc
Bore - Stroke: 76 X 73.6 mm
Compression ratio: 22/1 mm
Max. Pressure difference between cyl. :
10%
Compression pressure: 29 to 33 bars
Maximum speed without load: 3900 rpm
Maximum RPM in load: 3600 rpm
Idle RPM in forward gear: 950 rpm
Max. Torque: 58.4Nm
Firing order: 1 - 2 - 3 -
Rotation: Anti clockwise (Flywheel)

INJECTION
Type of injector: MINI (DNOP)
Fuel injection pressure:
140 bars to 150 bars
Injection pump manufacturer: BOSCH MD
Injection timing: 21 to 23° before TDC

TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 kgF.m
Cylinder head bolts: 6.5 to 7.0 kgF.m
Flywheel bolts: 5.5 to 6.0 kgF.m
Connecting rod bolts: 4.2 to 4.7 kgF.m
Rocker arm bracket nuts: 2.2 to 2.7 kgF.m
Main bearing caps bolts
M8: 3.0 to 3.5 kgF.m
M9: 5.0 to 5.5 kgF.m
Nozzle holder assembly: 0.5 to 7.0
Glow plugs M8: 2.0 to 2.5 kgF.m

LUBRIFICATION
Oil pressure at idle RPM: 0.5 bar
Oil pressure at maximum load:
2 to 4.5 bars
Recommended oil: 15W40 API CD
Oil pan capacity: 4 liters <angle> 5 litres
Gearbox model:
Oil capacity: depending on type
Recommended oil:

DIAGRAMS
Valve clearance (cold)
Inlet: 0.15 to 0.18 mm
Exhaust: 0.15 to 0.18 mm
Valve recessing: - 0.05 to + 0.15 mm

PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.40 mm

CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm

SEA WATER PUMP
Water flow: 21 litres per minutes

GLOW PLUGS
Resistance: 0.90 to 1.1 ohms


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