Current N2.10
Ph: 02 9319 5222
Part Numbers
|
Part Description |
Part Numbers |
|
Oil Filter |
302697 |
|
Fuel Filter |
48100919 |
|
Impeller |
434013 |
|
Gasket, Impeller |
504028 |
|
Seal, W/Pump |
434031 |
|
V Belt |
313513 |
|
O-Ring, Heat Exchanger |
48418183 |
|
Anode, Exhaust Elbow |
494635 |
|
Anode, Selva Sail Drive |
312810 |
Periodic Maintenance
| CHECK |
EVERY DAY |
AT 20 HRS |
100 HRS |
200 HRS OR EVERY YEAR |
400 HRS OR EVERY 2 YRS |
|
Oil Levels (Engine & Gearbox) |
x |
||||
|
Battery Charge (indicator) |
x |
||||
|
Water Temperature & Operation |
x |
||||
|
General Sealing |
x |
||||
|
Battery Electrolyte level |
x |
||||
|
Operation of the Controls |
x |
||||
|
Belt Tension |
x |
x |
|||
|
Valve Adjustment |
x |
x |
|||
|
Starter & Alternator Mountings |
x |
||||
|
Tightness of Screws and Assemblies |
x |
x |
|||
|
Sea Water Pump |
x |
||||
|
Engine Mounts and Alignment |
x |
||||
|
Injector Calibration |
x |
||||
|
Sea Water Strainer |
x |
||||
|
Thermostat (to be cleaned) |
x |
||||
|
Coolant level in Heat Exchanger |
x |
||||
|
Zinc Anode |
x |
||||
|
Air Filter |
x |
||||
|
CLEAN |
|||||
|
Heat Exchanger Tube Stack |
x |
||||
|
REPLACE |
|||||
|
Oil Filter |
x |
x |
|||
|
Fuel Filter |
x |
||||
|
Oil (Engine & Gearbox) |
x |
x |
|||
|
Coolant |
x |
x |
|||
|
Primary Fuel Filter |
x |
||||
|
O-Rings, Heat Exchanger |
x |
x |
|||
|
Impeller |
x |
||||
|
V Belt |
x |
Technical Data
ENGINE SPECIFICATION
Number of cylinders: 2
Displacement: 479 cc
Bore - Stroke: 67 X 68 mm
Compression ratio : 23/1
Mini compression pressure: 23bars
Compression pressure: 29 to 33 bars
Maximum speed without load: 3250 rpm
Maximum RPM in load: 3000 rpm
Idle RPM in forward gear: 1050 rpm
Firing order: 1 - 2
Rotation: Anti clockwise (flywheel)
INJECTION
Type of injector: BOSCH JET
Fuel injection pressure: 140 bars
Injection pump manufacturer:
BOSCH MD MINI
Injection timing: 20 to 22° before TDC
TIGHTENING TORQUE
Arm head cover cap nuts: 0.4 to 0.6 kgf
Cylinder head bolts: 4 to 4.5 kgf
Flywheel bolts: 5.5 to 6 kgf
Connecting rod bolts: 2.7 to 3.1 kgf
Rocker arm bracket nuts: 1 to 1.15 kgf
Main bearing caps bolts M6: 1.3 to 1.6 kgf
Main bearing caps bolts M7: 2.7 to 3.1 kgf
Nozzle holder assembly: 5 to 7 kgf
Glow plugs: 0.8 to 1.5 kgf
LUBRIFICATION
Oil pressure at idle RPM: 1 bar
Oil pressure at maximum load:
2 to 4.5 bars
Recommended oil: API CD 15W40
Oil pan capacity: 1.9 litres
Gearbox model : TMC40, 2R
Oil capacity: see model used
Recommended oil:
COOLING SYSTEM
Capacity: 2.7 litres
Liquid: 50% antifreeze + 50% water
DIAGRAMS
Valve clearance (cold):
Inlet: 0.15 to 0.18 mm
Exhaust: 0.15 to 018 mm
Valve recessing: 0.30 mm
PISTON RINGS
Piston ring gap:
Piston compression: 0.15 to 0.30 mm
Oil control: 0.30 to 0.45 mm
CYLINDER HEAD
Cylinder head surface flatness: < 0.05mm
SEA WATER PUMP
Water flow: 22 litres/mn
GLOW PLUGS
Resistance :? 0.90 ohms
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